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ABB IRB 460

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The ABB IRB 460 is a high-speed four-axis palletizing robot built for end-of-line palletizing, depalletizing, bag handling, case handling, and material movement.

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Payload
110 kg
Max Speed
2,190 cycles/h @ 60 kg
Runtime
Continuous; controller powered
Navigation
IRC5 / OmniCore and RobotStudio
Environment
Indoor / packaging cells, IP67
Best For
High-speed palletizing

OVERVIEW

The ABB IRB 460 is a high-speed four-axis palletizing robot designed for end-of-line palletizing, depalletizing, bag handling, case handling, and material movement.

It combines a 110 kg payload, 2.4 m reach, 4 kg upper-arm load allowance, a compact footprint, integrated process cabling, and speeds supporting up to approximately 2,190 cycles per hour with a 60 kg load under ABB’s benchmark.

IRB 460 uses ABB TrueMove and QuickMove motion control and can be supplied with IRC5 or OmniCore V250XT, RobotStudio Palletizing PowerPac, grippers, conveyors, and complete palletizing equipment.

Its speed, compact footprint, and dedicated palletizing architecture make IRB 460 particularly effective for high-throughput end-of-line cells with repeatable load patterns.

IS THIS ROBOT RIGHT FOR YOU?

Good fit if...

Not ideal if...

APPLICATIONS AND USE CASE FIT

Cleaning
Warehouse transport
Material handling
Inspection
Security / patrol
Delivery / service runs
Palletizing / stacking
Pick and place / sorting
Welding / fabrication
Manufacturing automation
Human interaction / service
Home / personal use

KEY FEATURES

110 kg payload

Handles substantial grippers, bags, cases, boxes, crates, and palletizing loads.

2.4 m reach

Covers common end-of-line pallet patterns and conveyor-to-pallet layouts.

High-speed cycles

ABB states up to approximately 2,190 cycles per hour with a 60 kg load.

Compact four-axis design

Purpose-built palletizing architecture reduces footprint and simplifies vertical stacking.

Integrated cabling

Protected process cable routing reduces wear and supports reliable high-cycle operation.

Complete ABB ecosystem

Palletizing PowerPac, FlexGripper and controllers support engineered palletizing cells.

TECHNICAL SPECIFICATIONS

Robot type

Palletizing robot

Main purpose

High-speed palletizing

Operating environment

Indoor / packaging cells, IP67

Deployment

Current ABB palletizing robot

Payload / load capacity

110 kg

Reach

2,400 mm

Mobility

Fixed robotic arm

Manipulation

Palletizing grippers & tooling

Max speed

2,190 cycles/h @ 60 kg

Runtime

Continuous; controller powered

Power source

Electric; IRC5/OmniCore V250XT

Navigation / control

IRC5 / OmniCore and RobotStudio

Sensors

Not publicly specified

Dimensions

Pose-dependent envelope

Weight

925 kg

SUPPLIER

Within 1-2 days
Zurich, Switzerland
Worldwide via local offices and partners
Manufacturer

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FAQ

Frequently asked questions

How much does the ABB IRB 460 cost? +

The ABB IRB 460 price is available by quotation because the cost depends on the complete palletizing system rather than one public robot-only price. The final project may include controller, gripper, conveyor interfaces, pallet dispenser, safety, RobotStudio software, programming, installation and acceptance. The robot arm is only one part of the investment. A usable industrial robot cell may also require the controller, FlexPendant or operator interface, pedestal, end effector, dress pack, vision, fixtures, safety equipment, PLC and fieldbus integration, guarding, programming, installation, training and production acceptance. Freight, taxes, customs, spare parts and local support can also change the delivered cost.

Before comparing offers, confirm the exact variant, controller generation, condition, included equipment, software licences and service responsibilities. The better buying question is: what is included, what performance is guaranteed, and who supports the complete cell?

You can request ABB IRB 460 pricing or a complete automation quote through Anton Robots before committing.

Where can I buy the ABB IRB 460? +

You can buy or request the ABB IRB 460 through Anton Robots. Anton Robots helps industrial buyers verify the genuine commercial route, compare new, used, refurbished or integrator-built packages and determine whether the ABB IRB 460 matches the payload, reach and process. IRB 460 remains an active ABB palletizing robot with current official product, controller and application support.

Before buying, confirm the exact robot variant, serial number where applicable, controller, RobotWare version, mounting orientation, environmental protection, end effector, process equipment, safety architecture, shipping, warranty and commissioning. A bare manipulator listing is not the same as a production-ready cell. Professional buyers should compare the total installed system, production target and support route rather than only the lowest displayed robot price.

To start, request ABB IRB 460 buying or sourcing guidance through Anton Robots.

Where can I find a ABB IRB 460 for sale? +

You can find the ABB IRB 460 for sale through ABB, authorised integrators, packaging specialists and Anton Robots. Finding a ABB IRB 460 for sale is only the first step. Buyers should verify whether the offer is a new supported robot, an integrator package, remaining stock, a used manipulator, a refurbished system or an incomplete arm without the correct controller and software. Confirm controller, gripper, payload, pallet pattern, conveyor, pallet dimensions, software, safety equipment, cell footprint, warranty and support.

A useful comparison should cover the exact payload and reach variant, controller generation, operating hours, maintenance, calibration, batteries, cables, tooling, safety hardware, delivery, commissioning and warranty. Avoid treating a marketplace listing as proof that ABB will support the exact serial number or configuration.

If you are evaluating a ABB IRB 460, contact Anton Robots. We can also compare it with other robotic arms for the same application.

Can I get a quote for the ABB IRB 460? +

Yes. You can request an ABB IRB 460 palletizing-cell quote through Anton Robots. A useful quote should identify the exact robot variant, controller, operator interface, RobotWare options, cabling, mounting, protection class, freight, warranty and available support. The proposal should define products, weights, dimensions, bags or cases, pallet patterns, heights, infeed, throughput, gripper, safety and acceptance rate.

The supplier also needs the part weight and dimensions, tool mass and centre of gravity, required reach, cycle time, accuracy, process equipment, floor layout, utilities, communications and safety constraints. This allows the proposal to be based on the real application rather than a generic arm price. Ask for a clear statement of integration scope, production acceptance test, exclusions, delivery milestones and responsibility after commissioning.

Anton Robots can help compare the ABB IRB 460 against other industrial robot arms and prepare a package around the actual task.

What is included when you buy the ABB IRB 460? +

A typical ABB IRB 460 package may include the four-axis robot, controller, FlexPendant, robot cables, palletizing software and selected gripper and cell equipment. The exact contents vary by country, controller generation, integrator and application, so buyers should request a written bill of supply:

  • ABB IRB 460 palletizing robot
  • IRC5 or OmniCore V250XT controller and operator interface
  • RobotStudio and Palletizing PowerPac
  • FlexGripper or application-specific gripper
  • Conveyor and pallet-station interfaces
  • Pallet dispenser, slip-sheet or packaging equipment
  • PLC, guarding, scanners and safety system
  • Programming, installation, training and support

The gripper, product infeed, pallet stations and safety cell usually determine whether the robot can achieve the target throughput. End effectors and integration are especially important. The same robot can be configured for welding, machine tending, palletizing, handling, dispensing or assembly, but each task needs different tooling, fixtures, process equipment and safety validation. A low robot-only price may exclude most of what makes the system productive.

You can request an itemised ABB IRB 460 package quote through Anton Robots before approving the cell.

What are the payload and reach of the ABB IRB 460? +

The IRB 460 has a 110 kg payload and 2.4 m reach. ABB also lists approximately 4 kg of allowable upper-arm load for selected additional equipment. The practical result depends on the exact variant, controller, payload centre of gravity, tool, mounting position, process and cell design rather than the headline specification alone. The 110 kg includes the palletizing gripper and product, and centre of gravity and inertia remain important.

Before buying or integrating the robot, verify gripper mass, product mass, combined centre of gravity, wrist and arm loads, pallet height and reach study. A proper evaluation should use RobotStudio simulation, load diagrams, the real parts and tools, representative cycle testing and a documented safety assessment. Size the robot using the heaviest real pick and gripper configuration.

You can request ABB IRB 460 application advice through Anton Robots and compare the complete cell or a more suitable current ABB alternative.

How fast is the ABB IRB 460? +

ABB states that IRB 460 can achieve up to approximately 2,190 cycles per hour with a 60 kg load. The four-axis mechanics, QuickMove and compact design target high-speed end-of-line and bag palletizing. The practical result depends on the exact variant, controller, payload centre of gravity, tool, mounting position, process and cell design rather than the headline specification alone. The benchmark does not include every conveyor wait, gripper action, pallet change, slip sheet, quality check or safety delay.

Before buying or integrating the robot, verify actual pick and place points, load, gripper timing, infeed, pallet pattern, pallet exchange and RobotStudio simulation. A proper evaluation should use RobotStudio simulation, load diagrams, the real parts and tools, representative cycle testing and a documented safety assessment.

Use guaranteed line throughput from a representative factory acceptance test. You can request ABB IRB 460 application advice through Anton Robots and compare the complete cell or a more suitable current ABB alternative.

Why does the ABB IRB 460 have four axes instead of six? +

The four-axis layout is optimised for fast palletizing. It provides base rotation, vertical and radial positioning while maintaining the product orientation needed for most pallet layers. The practical result depends on the exact variant, controller, payload centre of gravity, tool, mounting position, process and cell design rather than the headline specification alone. It cannot provide the full wrist orientation and access flexibility of a six-axis handling robot.

Before buying or integrating the robot, verify product orientation, angled picks, bag behaviour, pallet pattern, layer requirements, infeed and future SKU changes. A proper evaluation should use RobotStudio simulation, load diagrams, the real parts and tools, representative cycle testing and a documented safety assessment. Choose a six-axis robot when the application needs complex orientation or obstacle access.

You can request ABB IRB 460 application advice through Anton Robots and compare the complete cell or a more suitable current ABB alternative.

What products can the ABB IRB 460 palletize? +

IRB 460 can palletize bags, boxes, cases, crates, bottles and other stable products with the correct gripper. ABB promotes end-of-line palletizing and depalletizing across packaging, food, beverage, manufacturing and logistics. The practical result depends on the exact variant, controller, payload centre of gravity, tool, mounting position, process and cell design rather than the headline specification alone. Soft bags, porous cartons, unstable stacks and mixed products require specialised gripper and pattern engineering.

Before buying or integrating the robot, verify product dimensions, mass, surface, porosity, deformation, infeed orientation, pallet pattern, slip sheets and damage tolerance. A proper evaluation should use RobotStudio simulation, load diagrams, the real parts and tools, representative cycle testing and a documented safety assessment. Test representative products with the final gripper.

You can request ABB IRB 460 application advice through Anton Robots and compare the complete cell or a more suitable current ABB alternative.

What software is used to program ABB IRB 460 palletizing? +

ABB supports IRB 460 with RobotStudio and Palletizing PowerPac. The software helps configure pallet patterns, simulate the cell, estimate cycle time and generate robot programs without writing every movement manually. The practical result depends on the exact variant, controller, payload centre of gravity, tool, mounting position, process and cell design rather than the headline specification alone. The real system still needs PLC logic, conveyor tracking, gripper control, pallet management, safety and exception recovery.

Before buying or integrating the robot, verify software licences, controller, pattern library, SKU changeover, PLC interface, backups, source project and operator permissions. A proper evaluation should use RobotStudio simulation, load diagrams, the real parts and tools, representative cycle testing and a documented safety assessment. Require the editable digital twin and documented recovery procedures.

You can request ABB IRB 460 application advice through Anton Robots and compare the complete cell or a more suitable current ABB alternative.

Which controllers work with the ABB IRB 460? +

ABB lists the IRB 460 with IRC5 or OmniCore V250XT controllers. The controller choice affects lifecycle, cabinet, RobotWare, safety, communications, programming and integration. The practical result depends on the exact variant, controller, payload centre of gravity, tool, mounting position, process and cell design rather than the headline specification alone. Not every installed or used manipulator can be assumed compatible with every controller without an approved configuration.

Before buying or integrating the robot, verify ordered controller, RobotWare, SafeMove, I/O, fieldbus, pendant, power, software and local service. A proper evaluation should use RobotStudio simulation, load diagrams, the real parts and tools, representative cycle testing and a documented safety assessment. Put the exact controller and options in the commercial offer.

You can request ABB IRB 460 application advice through Anton Robots and compare the complete cell or a more suitable current ABB alternative.

Should I buy ABB IRB 460, IRB 660 or IRB 760? +

Choose IRB 460 for up to 110 kg and compact high speed, IRB 660 for 180–250 kg and 3.15 m reach and IRB 760 for loads up to 450 kg. All are four-axis palletizing robots but target very different products, grippers, pallet heights and line capacities. The practical result depends on the exact variant, controller, payload centre of gravity, tool, mounting position, process and cell design rather than the headline specification alone. A larger robot increases footprint, foundation, energy, safety distance and cost when not required.

Before buying or integrating the robot, verify gripper and product load, reach, pallet height, cycle, footprint, infeed, future SKUs and total cell cost. A proper evaluation should use RobotStudio simulation, load diagrams, the real parts and tools, representative cycle testing and a documented safety assessment. Select the smallest palletizer that meets load and reach with margin.

You can request ABB IRB 460 application advice through Anton Robots and compare the complete cell or a more suitable current ABB alternative.

Can the ABB IRB 460 be shipped internationally? +

The ABB IRB 460 can be supplied internationally through ABB and authorised palletizing integrators. Industrial robot delivery depends on the destination country, robot condition, controller, freight method, export rules, customs and local service coverage. Confirm controller standard, gripper, freight, anchoring, pallet and conveyor interfaces, local installation and service support.

Before ordering, confirm who disconnects, preserves, packs, lifts, insures, imports, installs, anchors, reconnects, calibrates and recommissions the system. Used robots should be shipped with transport restraints, controller cabinets, FlexPendant, cables, backups and maintenance records. A robot that can physically be transported is not necessarily supported or ready for production in another country.

You can request international availability for the ABB IRB 460 through Anton Robots so the complete delivery and commissioning route can be checked. Buyers should obtain written confirmation of these points before approving a budget, purchase order, integration project, or production deployment.

Is the ABB IRB 460 in stock and how long does delivery take? +

ABB IRB 460 availability and lead time can change according to model status, variant, controller, options, integrator capacity and destination. The robot is current, but controller, gripper, pallet cell, conveyors and integrator engineering determine the total delivery schedule.

Before committing to a production date, ask whether the robot is factory ordered, remaining stock, used, refurbished or already allocated, and whether the controller, tooling, safety system and integration resources share the same schedule. Cell design, RobotStudio simulation, manufacturing of fixtures, software, factory acceptance testing, freight, installation and site acceptance often take longer than obtaining the arm itself.

You can request current ABB IRB 460 availability and project lead time through Anton Robots. Buyers should obtain written confirmation of these points before approving a budget, purchase order, integration project, or production deployment.

What warranty and support should I check for the ABB IRB 460? +

Before buying the ABB IRB 460, check the warranty or refurbishment guarantee, covered components, service territory, repair process, software entitlement, spare-parts availability and who supports the integrated cell. Confirm ABB coverage for robot and controller and integrator coverage for gripper, conveyors, pallet equipment, PLC, software and safety cell. Ask:

  • Is the manipulator, controller, FlexPendant and process equipment covered?
  • Who handles diagnostics, calibration, repairs and replacement parts?
  • Are RobotWare licences, backups and RobotStudio files transferred?
  • Are preventive maintenance, grease, batteries and dress packs included?
  • Who supports the gripper, welder, vision, PLC and safety system?
  • What response time and production-recovery commitment is provided?

For a legacy robot, serial-number support and spare-parts horizon are primary buying criteria. Contact Anton Robots to review the complete package. Buyers should obtain written confirmation of these points before approving a budget, purchase order, integration project, or production deployment.

Is the ABB IRB 460 worth buying? +

The ABB IRB 460 is worth considering if you need a high-throughput current palletizing robot for products and grippers within the 110 kg and 2.4 m envelope. Its strongest value comes from its purpose-built four-axis speed, compact footprint, 2,190-cycle benchmark, integrated cabling and ABB palletizing software.

However, a robot arm only creates value when the task, tool, fixture, controller, safety design, cycle time and support are correctly engineered. It is specialised for palletizing and cannot provide the orientation flexibility of a six-axis robot for complex picking or machine tasks.

Buyers should compare total installed cost, expected throughput, quality, uptime, maintenance, energy, changeover and remaining product life rather than only payload and purchase price. For a legacy unit, a low acquisition cost can be outweighed by integration, batteries, calibration, parts and downtime risk. Compare other robotic arms and request application advice through Anton Robots.

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